ABSTRACT
Recently, the necessity of reducing the probability of spread of viruses has fostered the creativity of engineers to develop tools that would allow actions of every-day life to be executed differently. Moreover, the maturity of the Fused Filament Fabrication (FFF) technology and the associated low costs has allowed creative solutions to be produced and used in real-life applications. A distinctive example is represented by the common action of opening a door. Since hands are a typical vector of contamination for viruses such as Coronavirus, hands-free devices aim at making use of the existing structure and kinematic to complete the same action in a different fashion. Typically, the mechanical and manufacturing requirements of these devices include a suitable stiffness-to-mass ratio, a reduced printing time as well as the minimization of supports which need to be removed in a post-printing phase. To tackle all these requirements a dedicated topology optimization (TO) method can be used since the preliminary design phase. Several design requirements of different nature can be included in the problem formulation: mechanical ones, like mass and stiffness, and manufacturing ones, like drawing direction or minimum member size. In this paper, a feasibility study on a hands-free 3D printed door opener has been carried out by means of the Solid Isotropic Material with Penalization (SIMP) method for TO and its CAD-compatible variant, i.e., the SIMP approach reformulated in the framework of non-uniform rational basis spline hyper-surfaces. The aim of the study is to identify optimal solutions to be adapted to a real-case scenario wherein different loading cases and manufacturing constraints are evaluated. Different optimal solutions are obtained, reconstructed to be compatible with CAD environment and the optimized geometry numerically assessed. Eventually, the optimal solutions are also evaluated with respect to indicators such as printing time, total filament mass and mass of the supports required by the printing process.
ABSTRACT
Purpose>Additive manufacturing (AM) technology has a huge influence on the real world because of its ability to manufacture massively complicated geometrics. The purpose of this study is to use CiteSpace (CS) visual analysis to identify fused deposition modeling (FDM) research and development patterns to guide researchers to decide future research and provide a framework for corporations and organizations to prepare for the development in the rapid prototyping industry. Three-dimensional printing (3DP) is defined to budget minimize manufactured input and output for aviation and the medical product industrial sectors. 3DP has implemented its potential in the Coronavirus Disease of 2019 (COVID-19) reaction.Design/methodology/approach>First, 396 original publications were extracted from the web of science (WOS) with the comprehensive list and did scientometrics analysis in CS software. The parameters are specified in CS including the span (from 2011 to 2019, one year slice for the co-authorship and the co-accordance analysis), visualization (show the merged networks), specific criteria for selection (top 20%), node form (author, organization, region, reference cited;cited author, journal and keywords) and pruning (pathfinder and slicing network). Finally, correlating data was studied and showed the results of the visualization study of FDM research were shown.Findings>The framework of FDM information is beginning to take shape. About hot research topics, there are “Morphology,” “Tensile Property by making Blends,” “Use of Carbon nanotube in 3DP” and “Topology optimization.” Regarding the latest research frontiers of FDM printing, there are “Fused Filament Fabrication,” “AM,” in FDM printing. Where “Post-processing” and “environmental impact” are the research hotspots in FDM printing. These research results can provide insight into FDM printing and useful information to consider the existing studies and developments in FDM researchers’ analysis.Research limitations/implications>Despite some important obtained results through FDM-related publications’ visualization, some deficiencies remain in this research. With >99% of articles written in English, the input data for CS was all downloaded from WOS databases, resulting in a language bias of papers in other languages and neglecting other data sources. Although, there are several challenges being faced by the FDM that limit its wide variety of applications. However, the significance of the current work concerning the technical and engineering prospects is discussed herein.Originality/value>First, the novelty of this work lies in describing the FDM approach in a Scientometric way. In Scientometric investigation, leading writers, organizations, keywords, hot research and emerging knowledge points were explained. Second, this research has thoroughly and comprehensively examined the useful sustainability effects, i.e. economic sustainability, energy-based sustainability, environmental sustainability, of 3DP in industrial development in qualitative and quantitative aspects by 2025 from a global viewpoint. Third, this work also described the practical significance of FDM based on 3DP since COVID-19. 3DP has stepped up as a vital technology to support improved healthcare and other general response to emergency situations.